0086-13357214760

Heavy-duty Full-directional Planetary Ball Mill

  • Model No.:QXQM-40
  • Brand:TENCAN
  • Applications:The planetary ball mill is widely used in many fields of geology, mine, metallurgy, electric industry, construction, ceramics, chemicals, light industry, medicine, environmental protection etc.
Share With:
(※ Click this button to inquiry)
  • Overview
  • Working Principle
  • Feature
  • Technical Parameter
  • Accessory
Overview of Heavy-duty Full-directional Planetary Ball Mill

On basis of vertical planetary ball mill, the omnidirectional planetary ball mill adds the function of planetary disc overturning. While planetary disc and mill jars are doing planetary movement, they can also do 360 degree overturning in a stereo space to realize multi-directional and multi-dimensional movement of ball mill jars, and to improve degree of disordered movement of balls and materials. All material are ground inside the mill jars without dead angle, which makes grinding materials more uniform and finer. This kind of ball mill solves common issues such as sinking to the jar’s bottom and sticking to the jar’s wall.Heavy-duty full-directional planetary ball mill is designed for large batch production with sliding door based on laboratory type of full-directional planetary ball mill. This kind of machine can be matched with the support lifting and feeding devices which are adopted with integrated design. The feeding device incorporates the technology of vibrating screening and discharging for simple and convenient operation. It realizes easy and fast picking up, discharging and loading of mill jars, reduces labor intensity and improves production efficiency.








Working Principle

QXQM series planetary ball mill has four ball grinding tanks installed on one disc. When the turn disc rotates, the mill pots revolve on their own axis and make 360 degree rotation. And the balls in the tanks grind and mix samples in high speed movement. The product can smash and blend various products of different materials and granularity with dry or wet methods. Minimum granularity of ground samples can be as small as 0.1 micron meter. It is widely used in the fields of Geology, Mining, Metallurgy, Electronics, Construction Material, Ceramics, Chemical Engineering, Light Industry Medicine, Environmental Protection etc.QXQM series planetary ball mill has four ball grinding tanks installed on one disc. When the turn disc rotates, the mill pots revolve on their own axis and make 360 degree rotation. And the balls in the tanks grind and mix samples in high speed movement. The product can smash and blend various products of different materials and granularity with dry or wet methods. Minimum granularity of ground samples can be as small as 0.1 micron meter. It is widely used in the fields of Geology, Mining, Metallurgy, Electronics, Construction Material, Ceramics, Chemical Engineering, Light Industry Medicine, Environmental Protection etc.">

Features of Tencan Heavy-duty Full-directional Planetary Ball Mill

1.Stable revolving speed of the gear transmission ensures the consistency and repeatability of the experiment.
2. Planetary movement principle is adopted in the machine, which has high speed, large energy, high efficiency, small Granularity.
3. Four powder samples from different sizes and different materials can be produced at one time.
4. The machine is controlled by frequency converter, you may choose ideal rotating speed according to expected experimental result. The converter is equipped with device of under voltage and over-current to protect the motor.
5. The planetary ball mill has functions of timing power off, self-timing forward and reversal rotating. You may choose freely any operation modes of one-way direction, alternation, succession, time setting according to experimental needs, so as to improve efficiency of grinding.
6. Technical features of Tencan Ball Mill: Low center of gravity, stable performance, compact structure, easy operation, reliable safety, lower noise, small loss.
7. Safety switch is installed on the machine to prevent safety accident if the safety cover is opened while machine is running.

Professional out looking design and industrial modeling of the ball mill shell with lean manufacturing make machine exquisite and fine. CNC processing technology is adopted for making machine-added parts, and precision gears with special materials are selected for transmission gears to ensure smooth, safe and low noise operation of the ball mill at high speed. Overturning motor has function of brake locking, which can stop overturn at any angle, it is safe and reliable. Ball mill is easy to be operated due to touch screen of micro-computer as its interface is simple and intuitive. This kind of ball mill can realize forward and backward alternating control, and has functions of timing and power-off memory.

Applications
Heavy-duty full-directional planetary ball mill is widely used in geology, minerals, metallurgy, electronics, building materials, ceramics, chemical industry, light industry, medicine, environmental protection and other departments. It is suitable for lots of production fields such as electronic ceramics, structural ceramics, magnetic materials, lithium cobalt oxide, lithium manganate, catalyst, phosphor, long afterglow phosphor, rare earth polishing powder, electronic glass, etc. Production of Powder, Fuel Cell, Zinc Oxide Varistor, Piezoelectric Ceramics, Nanomaterials, Wafer Ceramic Capacitance, MLCC, Thermistor (PTC, NTC), ZnO Varistor, Dielectric Ceramics, Alumina Ceramics, Zirconia Ceramics, Phosphor Powder, Zinc Oxide Powder, Cobalt Oxide Powder, Ni-Zn Ferrite, Mn-Zn Ferrite, etc.

Application Cases of Planetary Ball Mill

Application Cases of Planetary Ball Mill

 
Table 3 Technical Parameters For Heavy-duty Full-directional Planetary Ball Mill res of Tencan Full-directional Planetary Ball Mill

Drive Mode

Gear drive

Operation Mode

Two or four mill jars can be used for each grinding

Max Capacity for Materials

Less than 1/3 of each jar volume

Total max capacity: less than 1/3 of total jars volume

Feed Size

Soft and crispy materials ≤ 10mm

Other hard materials ≤ 3mm

Output Granularity

Smallest granularity can be achieved to 0.1μm

Rotation Speed Ratio

1:2

Max Continuous Operating Time

72 Hours

Materials of Available Mill Jars

304 Stainless steel, 316l stainless steel, Zirconia, Nylon, PU,

Alumina ceramic (corundum), PTFE, Agate, Tungsten carbide


Table 1 Parameters For Tencan Heavy-duty Full-directional Planetary Ball Mill
 

Model No.

Specifications

Matchable Sizes

 of Mill Jars

Matched Quantity

Matchable Sizes

of Vacuum Mill Jars

QXQM-20

20L

2L-5L

4 pcs

1L-4L

QXQM-40

40L

4L-10L

4 pcs

2L-5L


Table 2 Technical Parameters For Tencan Heavy-duty Full-directional Planetary Ball Mill

Model No.

Voltage

Power

Rotation Speed

Noise

QXQM-20

380V-50Hz

4.0KW

50-430 rpm

Less than 65db

QXQM-40

380V-50Hz

5.5KW

40-390 rpm

Less than 65db


Table 3 Technical Parameters For Tencan Heavy-duty Full-directional Planetary Ball Mill

Model No.

Speed Control

Net Weight

Net Dimensions

QXQM-20

Frequency Control

1150kgs

1700*1210*1300mm

QXQM-40

Frequency Control

1400kgs

1900*1450*1480mm


Besides the planetary ball mill machine, our factory provides all kinds of mill pots stainless steel pot, zirconia pot, alumina pot, nylon pot, PU pot, tungsten pot, hard metal pot tempered nylon pot etc. Further, and we also provide stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, etc.


Available Mill Jars & Specifications

Description of Mill Jars

Available Specifications

304 Stainless steel mill jar

From 50ml to 25L

Alumina ceramic (Corundum) mill jar

From 50ml to 10L

Zirconium mill jar

From 50ml to 5L

Nylon mill jar

From 50ml to 25L

Polyurethane mill jar

From 50ml to 1L

PTFE/Teflon mill jar

From 50ml to 10L

Agate mill jar

From 50ml to 2L

Tungsten carbide mill jar

From 50ml to 2L

316l Stainless steel mill jar

Customized

304 Stainless steel vacuum mill jar

Customized


Matching Solutions Recommendation for Materials & Mill Jars

Materials & Requests

Recommended Solutions

Soil materials and other materials which are not allowed
with any impurity contamination

Agate mill jar

Metal or nonmetal which are not allowed with
any impurity contamination

Zirconium mill jar

High hardness materials like diamond, tungsten carbide

Tungsten carbide mill jar

Strong add & alkali materials, or other materials
under high temperature

PTFE mill jar

Iron ore materials or other materials with low impurity sensitivity

304 stainless steel mill jar

Pigment or materials with later processing under high temperature

Nylon mill jar

Aluminum materials like ceramic glaze

Corundum mill jar

Electronic materials like lithium battery

Polyurethane mill jar

Easily oxidized materials or some materials which need to be
protected under special atmosphere

 Vacuum mill jar



We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.


Available Mill Balls & Specifications

Descriptions

Available Specifications (Diameter Size)

304 Stainless steel mill balls

From 1mm to 30mm

316l Stainless steel mill balls

From 1mm to 30mm

Alumina mill balls

From 1mm-50mm

Zirconium mill balls

From 0.1mm to 30mm

Agate mill balls

From 1mm-30mm

Tungsten carbide mill balls

From 2mm to 20mm

Carbon steel mill balls

From 1mm to 30mm

Iron core PU mill balls

From 15mm-30mm


Matching Solutions Recommendation for Materials & Mill Balls

Grinding Balls

Hardness
( Mohs )

Characteristics

Tungsten Carbide Balls

≥9.0

Super wear-resistance, no impurity, anti-corrosion,

High temperature resistance

Zirconia Balls

≥9.0

Super wear-resistance, no impurity, anti-corrosion,

High temperature resistance, commonly used for medicine, food and other materials which can not be allowed with impurity.

Stainless Steel Balls

≥6.0

Wear-resistance, anti-corrosion, high temperature resistance, brings some impurity.

Agate Balls

≥7.0

Super wear-resistance, commonly used for medicine, food and other materials which can not be allowed with impurity, anti-corrosion, high temperature resistance

Alumina Balls

≥8.5

Wear-resistance, anti-corrosion, high temperature resistance, brings impurity




 
Pictures of Accessories & Spare Parts
 
 
Please Feel free to give your inquiry in the form below. We will reply you in 24 hours.
Your name :
Your tel :
* Your mail :
Your company :
Your country :
* Inquiry :