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Heavy-duty Horizontal Planetary Ball Mill

  • Model No. :WXQM-20
  • Brand:TENCAN
  • Applications:WXQM series planetary ball mill is the requisite equipment for mixing, fine grinding, small sample preparing, new product development and small volume high-tech material production. The product has small volume, complete function, high efficiency and low noise.
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  • Overview
  • Working Principle
  • Feature
  • Technical Parameter
  • Accessory
WXQM series horizontal planetary ball mill has four ball grinding tanks installed on one turntable. When the turntable rotates, the tank axis makes planetary movements and the balls in the tanks grinds and mixes samples in high speed movement. The product can smash and blend various products of different materials and granularity with dry or wet methods. Minimum granularity of grinded products can be as small as 0.1 micron.
Heavy-duty horizontal planetary ball mill is adopted with double-disk bracket structure with two ends supporting. The stability and anti-load ability of the ball mill have been effectively improved, and it solves limitation of laboratory horizontal planetary ball mill which can be only suitable for light-duty use. Heavy-duty horizontal planetary ball mill is mainly applied for user's middle testing or small batch grinding production.









Heavy-duty Horizontal Planetary Ball Mill has four ball grinding tanks installed on one turntable. When the turntable rotates, the tank axis makes planetary movements, the balls and samples inside the tanks are impacted strongly in high speed movement, and samples are eventually ground into powder. A variety of different materials can be ground by the mill with dry or wet method. Minimum granularity of ground powder can be as small as 0.1μm.

 
                                     

Features of Tencan Heavy-duty Horizontal Planetary Ball Mill
The ball mill shell is welded with thick steel plate, which has high strength, impact resistance, deformation resistance, fine workmanship, strong and beautifulappearance. The material of mechanic parts is strictly processed by heat treatment process and numerical control processing technology. The gear box is adopted with quasi-sealed groove embedded structure, and the drive gear is made of wear-resistant precision gear. The machine frame and structure are fully considered in design to ensure the stable, safe and reliable operation of the ball mill under long-term and high load conditions, and to effectively achieve the effect of noise reduction in the operation of the machine. The liquid oil self-lubricating device is designed with low noise and high intensity, and it is equipped with a liquid oil level meter for easy replacement. The supporting lifting and feeding devices are adopted with integrated design. The feeding device incorporates the technology of vibrating screening and discharging for simple and convenient operation. It realizes easy and fast picking up, discharging and loading of mill jars, reduces labor intensity and improves production efficiency. With the touch screen of micro-computer, machine operation is becoming convenient, the interface is more simple and intuitive,forward and reversal alternating control can be achieved easily. It owns functions of timing and power-off memory.
1. Easy operation.
2. Unique gear with low noise.
3. Horizontal structure of the mill pot avoids materials sinking to the bottom.

Advantages of Heavy-duty Horizontal Planetary Ball Mill

1. Stable revolving speed of the gear transmission ensures the consistency and repeatability of the experiment.
2. Planetary movement principle is adopted in the machine, which has high speed, large energy, high efficiency, small Granularity.
3. Four powder samples from different sizes and different materials can be produced at one time.
4. The machine is controlled by frequency converter; you may choose ideal rotating speed according to expected experimental result. The converter is equipped with device of under voltage and over-current to protect the motor.
5. The planetary ball mill has functions of timing power off, self-timing forward and reversal rotating. You may choose freely any operation modes of one-way direction, alternation, succession, and timing according to experimental needs so as to improve efficiency of grinding.
6. Technical features of Tencan Ball Mill: Low center of gravity, stable performance, compact structure, easy operation, reliable safety, lower noise, small loss.
7. Safety switch is installed on the machine to prevent safety accident if the safety cover is opened while machine is running.

Application Cases of Planetary Ball Mill


Application Cases of Planetary Ball Mill

                              Technical Features of Horizontal Planetary Ball Mill
Drive Mode Gear drive and belt drive
Operation Mode Two or four grinding jars can be used for each grinding
Max Load Capacity for Materials Less than 1/3 of each jar volume
Total max capacity: less than 1/3 of total jars volume
Feeding Size Soft and crispy materials ≤ 10mm
Other hard materials ≤ 3mm
Output Granularity Smallest output granularity can be achieved to 0.1μm
Rotational Speed Ratio 1/2
Max. Continuous Operating Time 72hours
Optional Modes of Speed Control Frequency conveter and automatic timing control
Materials of Available Mill Jars 304 Stainless steel, 316l stainless steel, Zirconia, Nylon, PU,
Alumina ceramic (corundum), PTFE, Agate, Tungsten carbide
 
Parameters of Heavy-duty Horizontal Planetary Ball Mill

Model No.

Power

(KW)

Speed Control

New Weight

(kgs)

Dimensions

(mm)

WXQM-6

1.5

Frequency Control

256

1220*620*810

WXQM-8

1.5

Frequency Control

370

1320*670*920

WXQM-10

1.5

Frequency Control

370

1320*670*920

WXQM-12

1.5

Frequency Control

370

1320*670*920

WXQM-16

3

Frequency Control

440

1530*750*960

WXQM-20

4

Frequency Control

700

1620*840*1040

WXQM-40

5.5

Frequency Control

760

1770*860*1100

WXQM-60

7.5

Frequency Control

1020

1860*1050*1280

WXQM-100

11

Frequency Control

1160

2100*1150*1370

Matching Solutions Recommendation for Materials & Mill BallsMatching Solutions Recommendation for Materials & Mill Ballsill Balls

Besides the planetary ball mill machine, our factory provides all kinds of mill pots stainless steel pot, zirconia pot, alumina pot, nylon pot, PU pot, tungsten pot, hard metal pot, tempered nylon pot etc. Further, we also provide stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, etc.

 
Available Mill Jars & Specifications

Description of Mill Jars

Available Specifications

304 Stainless steel mill jar

From 50ml to 25L

Alumina ceramic (Corundum) mill jar

From 50ml to 10L

Zirconium mill jar

From 50ml to 5L

Nylon mill jar

From 50ml to 25L

Polyurethane mill jar

From 50ml to 1L

PTFE/Teflon mill jar

From 50ml to 10L

Agate mill jar

From 50ml to 2L

Tungsten carbide mill jar

From 50ml to 2L

316l Stainless steel mill jar

Customized

304 Stainless steel vacuum mill jar

Customized

Matching Solutions Recommendation for Materials & Mill Jars

Materials & Requests

Recommended Solutions

Soil materials and other materials which are not allowed with any impurity contamination

Agate mill jar

Metal or nonmetal which are not allowed with any impurity contamination

Zirconium mill jar

High hardness materials like diamond, tungsten carbide

Tungsten carbide mill jar

Strong add & alkali materials, or other materials under high temperature

PTFE mill jar

Iron ore materials or other materials with low impurity sensitivity

304 stainless steel mill jar

Pigment or materials with later processing under high temperature

Nylon mill jar

Aluminum materials like ceramic glaze

Corundum mill jar

Electronic materials like lithium battery

Polyurethane mill jar

Easily oxidized materials or some materials which need to
be protected under special atmosphere

 Vacuum mill jar



We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.

Available Mill Balls & Specifications

Descriptions

Available Specifications (Diameter Size)

304 Stainless steel mill balls

From 1mm to 30mm

316l Stainless steel mill balls

From 1mm to 30mm

Alumina mill balls

From 1mm-50mm

Zirconium mill balls

From 0.1mm to 30mm

Agate mill balls

From 1mm-30mm

Tungsten carbide mill balls

From 2mm to 20mm

Carbon steel mill balls

From 1mm to 30mm

Iron core PU mill balls

From 15mm-30mm


Matching Solutions Recommendation for Materials & Mill Balls

Grinding Balls

Hardness ( Mohs )

Characteristics

Tungsten Carbide Balls

≥9.0

Super wear-resistance, no impurity, anti-corrosion,

High temperature resistance

Zirconia Balls

≥9.0

Super wear-resistance, no impurity, anti-corrosion, High temperature resistance,
commonly used for medicine, food and other materials which can not be allowed with impurity.

Stainless Steel Balls

≥6.0

Wear-resistance, anti-corrosion, high temperature resistance, brings some impurity.

Agate Balls

≥7.0

Super wear-resistance, commonly used for medicine, food and other materials
which can not be allowed with impurity, anti-corrosion, high temperature resistance

Alumina Balls

≥8.5

Wear-resistance, anti-corrosion, high temperature resistance, brings impurity




Pictures of Accessories & Spare Parts

 
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