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Laboratory Full-Directional Planetary Ball Mill

  • Model No. :QXQM-1
  • Brand:TENCAN
  • Applications:QXQM series planetary ball mill is the requisite equipment for mixing, fine grinding, small sample preparing, new product development and small volume high-tech material production. The product has small volume, complete function, high efficiency and low noise. It is the ideal facility to acquire research samples for research institutes, universities as well as enterprise laboratories (can acquire four samples in one experiment).
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  • Overview
  • Working Principle
  • Feature
  • Technical Parameter
  • Accessory
Overview of Laboratory Full-directional Planetary Ball Mill

On basis of vertical planetary ball mill, the omnidirectional planetary ball mill adds the function of planetary disc overturning. While planetary disc and mill jars are doing planetary movement, they can also do 360 degree overturning in a stereo space to realize multi-directional and multi-dimensional movement of ball mill jars, and to improve degree of disordered movement of balls and materials. All material are ground inside the mill jars without dead angle, which makes grinding materials more uniform and finer. This kind of ball mill solves common issues such as sinking to the jar’s bottom and sticking to the jar’s wall.

QXQM series planetary ball mill has four ball grinding tanks installed on one disc. When the turn disc rotates, the mill pots revolve on their own axis and make 360 degree rotation. And the balls in the tanks grind and mix samples in high speed movement. The product can smash and blend various products of different materials and granularity with dry or wet methods. Minimum granularity of ground samples can be as small as 0.1 micron meter. It is widely used in the fields of Geology, Mining, Metallurgy, Electronics, Construction Material, Ceramics, Chemical Engineering, Light Industry Medicine, Environmental Protection etc.




Working Priciple of Laboratory Full-directional Planetary Ball Mill

QXQM series planetary ball mill has four ball grinding tanks installed on one disc. When the turn disc rotates, the mill pots revolve on their own axis and make 360 degree rotation. And the balls in the tanks grind and mix samples in high speed movement. The product can smash and blend various products of different materials and granularity with dry or wet methods. Minimum granularity of ground samples can be as small as 0.1 micron meter. It is widely used in the fields of Geology, Mining, Metallurgy, Electronics, Construction Material, Ceramics, Chemical Engineering, Light Industry Medicine, Environmental Protection etc.

                                               
Features of Tencan Laboratory Full-directional Planetary Ball Mill

1.The machine makes 360 degree planetary movement without any dead corner, so the ground powder is much smaller and more even
2. Gear transmission ensures to keep consistency and repeatability of experiment.
3. You may get four different powder samples at one time.
4. Variable frequency controlled and program controlled.
5. It solves the problems of materials sinking and sticking to the pot.

Advantages of Tencan Full-directional Planetary Ball Mill

Professional out looking design and industrial modeling of the ball mill shell with lean manufacturing make machine exquisite and fine. CNC processing technology is adopted for making machine-added parts, and precision gears with special materials are selected for transmission gears to ensure smooth, safe and low noise operation of the ball mill at high speed. Overturning motor has function of brake locking, which can stop overturn at any angle, it is safe and reliable. Ball mill is easy to be operated due to touch screen of micro-computer as its interface is simple and intuitive. This kind of ball mill can realize forward and backward alternating control, and has functions of timing and power-off memory.
A wide range of powder can be ground by our planetary ball mill with different mill jars and balls, such as ore powder, fluorescent powder, glass powder, pigment powder and so on. Following are some powder samples for your reference.

Applications
Laboratory full-directionall planetary ball mill is widely used in geology, minerals, metallurgy, electronics, building materials, ceramics, chemical industry, light industry, medicine, environmental protection and other departments. It is suitable for lots of production fields such as electronic ceramics, structural ceramics, magnetic materials, lithium cobalt oxide, lithium manganate, catalyst, phosphor, long afterglow phosphor, rare earth polishing powder, electronic glass, etc. Production of Powder, Fuel Cell, Zinc Oxide Varistor, Piezoelectric Ceramics, Nanomaterials, Wafer Ceramic Capacitance, MLCC, Thermistor (PTC, NTC), ZnO Varistor, Dielectric Ceramics, Alumina Ceramics, Zirconia Ceramics, Phosphor Powder, Zinc Oxide Powder, Cobalt Oxide Powder, Ni-Zn Ferrite, Mn-Zn Ferrite, etc.

Application Cases of Planetary Ball Mill


Application Cases of Planetary Ball Mill
Features of Tencan Laboratory Full-directional Planetary Ball Mill

Technical Features of Laboratory Full-directional Planetary Ball Mill
Drive Mode Gear drive
Operate Mode Two or four mill jars can be used for each grinding
Maximum Loading Capacity Less than 1/3 of each jar volume
Total max capacity: less than 1/3 of total jars volume
Feeding Size Soil material≤10mm,other materials≤3mm
Output Granularity Smallest granularity can be achieved to 0.1μm
Rotational Speed Ratio 1:2
Max.Continuous Operating Time 48 Hours
Materials of Jar 304 Stainless steel, 316l stainless steel, Zirconia, Nylon, PU,
Alumina ceramic (corundum), PTFE, Agate, Tungsten carbide
 
Table 1 Technical Parameters For Laboratory Full-directional Planetary Ball Mill

Model No.

Specifications

Matchable Sizes
of Mill Jars

Matched Quantity

Matchable Sizes
of Vacuum Mill Jars

QXQM-0.4

0.4L

50ml, 100ml

4 pcs

50ml

QXQM-1

1.0L

50ml, 100ml, 250ml

4 pcs

50ml. 100ml

QXQM-2

2.0L

50ml-500ml

4 pcs

50ml, 100ml, 250ml

QXQM-4

4.0L

250ml-1000ml

4 pcs

50ml-500ml

QXQM-6

6.0L

1L-1.5L

4 pcs

50ml-1000ml

QXQM-8

8.0L

1L-2L

4 pcs

500ml-1500ml

QXQM-10

10.0L

1L-2.5L

4 pcs

1L-2L

QXQM-12

12.0L

1L-3L

4 pcs

1L-2L

QXQM-16

16.0L

2L-4L

4 pcs

1L-3L


Table 2 Technical Parameters For Laboratory Full-directional Planetary Ball Mill

Model No.

Voltage

Power

Rotation Speed

Noise

QXQM-0.4

220V-50Hz

0.75KW

90-870 rpm

Less than 60db

QXQM-1

220V-50Hz

0.75KW

70-670 rpm

Less than 60db

QXQM-2

220V-50Hz

0.75KW

70-670 rpm

Less than 60db

QXQM-4

220V-50Hz

0.75KW

70-670 rpm

Less than 60db

QXQM-6

220V-50Hz

0.75KW

70-670 rpm

Less than 60db

QXQM-8

220V-50Hz

1.5KW

70-580 rpm

Less than 60db

QXQM-10

220V-50Hz

1.5KW

70-580 rpm

Less than 60db

QXQM-12

220V-50Hz

1.5KW

70-580 rpm

Less than 60db

QXQM-16

380V-50Hz

3.0KW

60-510 rpm

Less than 60db


Table 3 Technical Parameters For Laboratory Full-directional Planetary Ball Mill

Model No.

Speed Control

Net Weight

Net Dimensions

QXQM-0.4

Frequency Control

136kgs

900*570*670mm

QXQM-1

Frequency Control

317kgs

1330*770*850mm

QXQM-2

Frequency Control

317kgs

1330*770*850mm

QXQM-4

Frequency Control

317kgs

1330*770*850mm

QXQM-6

Frequency Control

317kgs

1330*770*850mm

QXQM-8

Frequency Control

420kgs

1360*850*930mm

QVQM-10

Frequency Control

420kgs

1360*850*930mm

QXQM-12

Frequency Control

420kgs

1360*850*930mm

QXQM-16

Frequency Control

550kgs

1530*940*1100mm

Besides the planetary ball mill machine, our factory provides all kinds of mill pots,like stainless steel mill pot, zirconia mill pot, alumina mill pot, nylon mill pot, PU mill pot, tungsten mill pot, hard metal mill pot and tempered nylon mill pot etc. Further, we also provide stainless steel mill balls, zirconia mill balls, alumina mill balls, PU mill balls, steel carbon mill balls,tungsten mill balls, etc.


Available Mill Jars & Specifications

Description of Mill Jars

Available Specifications

304 Stainless steel mill jar

From 50ml to 25L

Alumina ceramic (Corundum) mill jar

From 50ml to 10L

Zirconium mill jar

From 50ml to 5L

Nylon mill jar

From 50ml to 25L

Polyurethane mill jar

From 50ml to 1L

PTFE/Teflon mill jar

From 50ml to 10L

Agate mill jar

From 50ml to 2L

Tungsten carbide mill jar

From 50ml to 2L

316l Stainless steel mill jar

Customized

304 Stainless steel vacuum mill jar

Customized


Matching Solutions Recommendation for Materials & Mill Jars

Materials & Requests

Recommended Solutions

Soil materials and other materials which are not allowed with any impurity contamination

Agate mill jar

Metal or nonmetal which are not allowed with any impurity contamination

Zirconium mill jar

High hardness materials like diamond, tungsten carbide

Tungsten carbide mill jar

Strong add & alkali materials, or other materials under high temperature

PTFE mill jar

Iron ore materials or other materials with low impurity sensitivity

304 stainless steel mill jar

Pigment or materials with later processing under high temperature

Nylon mill jar

Aluminum materials like ceramic glaze

Corundum mill jar

Electronic materials like lithium battery

Polyurethane mill jar

Easily oxidized materials or some materials which need to be protected under special atmosphere

 

Vacuum mill jar



We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.


Available Mill Balls & Specifications

Descriptions

Available Specifications (Diameter Size)

304 Stainless steel mill balls

From 1mm to 30mm

316l Stainless steel mill balls

From 1mm to 30mm

Alumina mill balls

From 1mm-50mm

Zirconium mill balls

From 0.1mm to 30mm

Agate mill balls

From 1mm-30mm

Tungsten carbide mill balls

From 2mm to 20mm

Carbon steel mill balls

From 1mm to 30mm

Iron core PU mill balls

From 15mm-30mm


Matching Solutions Recommendation for Materials & Mill Balls

Grinding Balls

Hardness
( Mohs )

Characteristics

Tungsten Carbide Balls

≥9.0

Super wear-resistance, no impurity, anti-corrosion,

High temperature resistance

Zirconia Balls

≥9.0

Super wear-resistance, no impurity, anti-corrosion,

High temperature resistance, commonly used for medicine, food and other materials which can not be allowed with impurity.

Stainless Steel Balls

≥6.0

Wear-resistance, anti-corrosion, high temperature resistance, brings some impurity.

Agate Balls

≥7.0

Super wear-resistance, commonly used for medicine, food and other materials which can not be allowed with impurity, anti-corrosion, high temperature resistance

Alumina Balls

≥8.5

Wear-resistance, anti-corrosion, high temperature resistance, brings impurity




Pictures of Accessories & Spare Parts

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