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Vertical Laboratory Planetary Ball Mill (Square Model)

  • Model No.:XQM-(2-12)
  • Brand:TENCAN
  • Applications:The planetary ball mill is widely used in many fields of geology, mine, metallurgy, electric industry, construction, ceramics, chemicals, light industry, medicine, environmental protection etc.
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  • Overview
  • Working Principle
  • Feature
  • Technical Parameter
  • Accessory
 Vertical planetary ball mill is a necessary device of high-tech materials mixing, fine grinding, sample making, new product development and small batch production. Tencan planetary ball mill owns small volume, high efficiency, low noise and functional features which is a ideal equipment for R&D institution, university, enterprises laboratory to get samples (each experiment can get four samples at the same time). It gets powder samples under the vacuum state when equipped with vacuum ball mill tank.





 

 Planetary Ball Mill has four ball grinding tanks installed on one turntable. When the turntable rotates, the tank axis makes planetary movements, the balls and samples inside the tanks are impacted strongly in high speed movement, and samples are eventually ground into powder. Various kinds of different materials can be ground by the mill with dry or wet method. Minimum granularity of ground powder can be as small as 0.1μm.


Features of Tencan Vertical Planetary Ball Mill Square Model

Tencan vertical planetary ball mill shell is welded with thick steel plate, which has high strength, impact resistance, deformation resistance, fine workmanship, strong and beautiful appearance. The material of mechanic parts is strictly processed by heat treatment process and numerical control processing
technology. The gear box is adopted with quasi-sealed groove embedded structure, and the drive gear is made of wear-resistant precision gear. The machine frame and structure are fully considered in design to ensure the stable, safe and reliable operation of the ball mill under long-term and high load conditions, and to effectively achieve the effect of noise reduction in the operation of the machine. The liquid oil self-lubricating device is designed with low noise and high intensity, and it is equipped with a liquid oil level meter for easy replacement. The supporting lifting and feeding devices are adopted with integrated design. The feeding device incorporates the technology of vibrating screening and discharging for simple and convenient operation. It realizes easy and fast picking up, discharging and loading of mill jars, reduces labor intensity and improves production efficiency. With the touch screen of micro-computer, machine operation is becoming convenient, the interface is more simple and intuitive,forward and reversal alternating control can be achieved easily. It owns functions of timing and power-off memory.

Advantages of Tencan Vertical Planetary Ball Mill Square Model

1.Stable revolving speed of the gear transmission ensures the consistency and repeatability of the experiment.

2. Planetary movement principle is adopted in the machine, which has high speed, large energy, high efficiency, small Granularity.

3. Four powder samples from different sizes and different materials can be produced at one time.

4. The machine is controlled by frequency converter, you may choose ideal rotating speed according to expected experimental result. The converter is equipped with device of under voltage and over-current to protect the motor.

5. The planetary ball mill has functions of timing power off, self-timing forward and reversal rotating. You may choose freely any operation modes of one-way direction, alternation, succession, time setting according to experimental needs, so as to improve efficiency of grinding.

6. Technical features of Tencan Ball Mill: Low center of gravity, stable performance, compact structure, easy operation, reliable safety, lower noise, small loss.

7. Safety switch is installed on the machine to prevent safety accident if the safety cover is opened while machine is running.


Application Cases of Planetary Ball Mill


Application Cases of Planetary Ball Mill

Technical Parameters of Tencan Vertical Planetary Ball Mill Square Model

 
Drive Mode Gear drive 
Operation Mode Two or four grinding tanks can be used for grinding for each batch
Max Capacity for Materials Less than 1/3 of each jar volume
Total max capacity: less than 1/3 of total jars volume
Feed Size of Materials Soft and crispy materials ≤ 10mm
Other hard materials ≤ 3mm
Output Granule  Smallest granularity can be achieved to 0.1μm
Rotational Speed Ratio 1/2
Max.Continuous Operating Time 72 Hours
Materials of Available Mill Jars 304 or 316l stainless steel, Zirconia, Nylon, Polyurethane,
Alumina ceramic (corundum), PTFE, Agate, Tungsten carbide
 


 
Technical Parameter Table(I) of Vertical Planetary Ball Mill (Square Type)
Type NO Specification Volume of Each Matched Pot Quantity Remarks
XQM-2 2L 50-500ml 4pcs Matched with vacuum mill pots from 50ml to 250ml
XQM-4 4L 250-1000ml 4pcs Matched with vacuum mill pots from 50ml to 1000ml
XQM-6 6L 1-1.5L 4pcs Matched with vacuum mill pots from 50ml to 1000ml
XQM-8 8L 1-2L 4pcs Matched with vacuum mill pots from 50ml to 1500ml
XQM-10 10L 1-2.5L 4pcs Matched with vacuum mill pots from 1L to 2L
XQM-12 12L 1-3L 4pcs Matched with vacuum mill pots from 1L to 2L

 
Technical Parameter Table(II) of Vertical Planetary Ball Mill (Square Type)
Model Power
(KW)
Voltage Revolution
Speed
(rpm)
Rotation
Speed
(rpm)
Total
Timing
(min)
Alternating Run Time
of Forward
& Reversal Rotation
(min)
Noise≤db
XQM-2 0.75 220V-50Hz 35-335 70-670 1-9999 1-999 60db
XQM-4 0.75 220V-50Hz 35-335 70-670 1-9999 1-999 60db
XQM-6 0.75 220V-50Hz 35-335 70-670 1-9999 1-999 60db
XQM-8 1.5 220V-50Hz 35-290 70-580 1-9999 1-999 60db
XQM-10 1.5 220V-50Hz 35-290 70-580 1-9999 1-999 60db
XQM-12 1.5 220V-50Hz 35-290 70-580 1-9999 1-999 65db

 
Technical Parameter Table(III) of Vertical Planetary Ball Mill (Square Type)
Model Power
(KW)
Speed Control Mode Net Weight (kg) Dimension (mm)
XQM-2 0.75 Frequency Control 93 750*470*564
XQM-4 0.75 Frequency Control 93 750*470*564
XQM-6 0.75 Frequency Control 93 750*470*564
XQM-8 1.5 Frequency Control 150 900*600*640
XQM-10 1.5 Frequency Control 150 900*600*640
XQM-12 1.5 Frequency Control 150 900*600*640
 
Specifications of Tencan Mill Jars and Mill Balls
Material Volume of Mill Jar Diameter of Mill Balls(mm)
Stainless Steel 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L 1-30mm
Zirconia 50ml,100ml,250ml,500ml,1L,1.5L,2L,3L 1-30mm
Alumina 50ml,100ml,250ml,500ml,1L,1.5L,2L,3L 1-50mm
Tungsten Carbide 50ml,100ml,250ml,500ml,1L,1.5L 3-10mm
Agate 50ml,100ml,150ml,250ml,300ml,400ml,500ml,1L,1.5L,2L 6-35mm
Iron Core PU \ 15-30mm
Nylon 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L \
PU 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L \
PTFE 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L \

As a professional manufacturer and supplier of laboratory ball mills, we also provide all kinds of mill jars and balls which are matched with each model of ball mill in full sizes.
Available mill jars for sale: 304 stainless steel mill jar, 316l stainless steel mill jar, corundum mill jar, zirconium mill jar, nylon mill jar, tungsten carbide mill jar, agate mill jar, PTFE mill jar,silicon nitride mill jar, and etc.

Available Mill Jars & Specifications

Description of Mill Jars

Available Specifications

304 Stainless steel mill jar

From 50ml to 25L

Alumina ceramic (Corundum) mill jar

From 50ml to 10L

Zirconium mill jar

From 50ml to 5L

Nylon mill jar

From 50ml to 25L

Polyurethane mill jar

From 50ml to 1L

PTFE/Teflon mill jar

From 50ml to 10L

Agate mill jar

From 50ml to 2L

Tungsten carbide mill jar

From 50ml to 2L

316l Stainless steel mill jar

Customized

304 Stainless steel vacuum mill jar

Customized


Suggestions for Matching Solution About Mill Jars & Materials

Materials & Requests

Recommended Solutions

Soil materials and other materials which are not allowed
with any impurity contamination

Agate mill jar

Metal or nonmetal which are not allowed
with any impurity contamination

Zirconium mill jar

High hardness materials like diamond, tungsten carbide

Tungsten carbide mill jar

Strong add & alkali materials, or other materials
under high temperature

PTFE mill jar

Iron ore materials or other materials
with low impurity sensitivity

304 stainless steel mill jar

Pigment or materials with later processing
under high temperature

Nylon mill jar

Aluminum materials like ceramic glaze

Corundum mill jar

Electronic materials like lithium battery

Polyurethane mill jar

Easily oxidized materials or some materials which need to be
protected under special atmosphere

 Vacuum mill jar



We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.

Available Mill Balls & Specifications

Descriptions

Available Specifications (Diameter Size)

304 Stainless steel mill balls

From 1mm to 30mm

316l Stainless steel mill balls

From 1mm to 30mm

Alumina mill balls

From 1mm-50mm

Zirconium mill balls

From 0.1mm to 30mm

Agate mill balls

From 1mm-30mm

Tungsten carbide mill balls

From 2mm to 20mm

Carbon steel mill balls

From 1mm to 30mm

Iron core PU mill balls

From 15mm-30mm


Matching Solutions Recommendation for Materials & Mill Balls

Grinding Balls

Hardness
( Mohs )

Characteristics

Tungsten Carbide Balls

≥9.0

Super wear-resistance, no impurity, anti-corrosion,High temperature resistance

Zirconia Balls

≥9.0

Super wear-resistance, no impurity, anti-corrosion,High temperature resistance,
commonly used for medicine, food and other materials which can not be allowed with impurity.

Stainless Steel Balls

≥6.0

Wear-resistance, anti-corrosion, high temperature resistance, brings some impurity.

Agate Balls

≥7.0

Super wear-resistance, commonly used for medicine, food and other materials
which can not be allowed with impurity, anti-corrosion, high temperature resistance

Alumina Balls

≥8.5

Wear-resistance, anti-corrosion, high temperature resistance, brings impurity



Pictures of Accessories & Spare Parts
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